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Bottled water filling machine equipment can effectively prevent the secondary pollution of pure water or mineral water during the filling process, and can achieve aseptic filling. It is the ideal equipment for many bottled water manufacturers now. The following article The post introduces the operating process of the barreled water filling machine.
1. Raw water filtration
The first is to filter the raw water. The raw water is filtered through an activated carbon filter and then filtered through micropores. Activated carbon filtration is mainly used for organic impurities in water and molecular colloidal particles in water, as well as to remove different colors and odors in clean water. Microporous filter is used as a fine filtration and sterilization process equipment, it can filter out the filtrate, gas particles and bacteria above 0.01μm.
The barreled water filling machine is characterized by high capture capacity, large filtering area, long service life, high filtering precision, low resistance, high mechanical strength, no peeling phenomenon, strong acid and alkali resistance, and easy use.
2. Blending tank blending
After the raw water is filtered, the barreled water filling machine can be deployed. The tank sub-cylinder body, cylinder head, stirring paddle, feed port, and discharge valve are all made of SUS304 or 316 stainless steel, according to the technical conditions of GB741-80. , The inner surface is mirror polished to Ra≤0.28μm, the outer surface is polished with matt, mirror, sandblasted or cold-rolled primary color matt. There is a stirring paddle in the cylinder for stirring.
The nozzle of the general barreled water filling machine is equipped with a level gauge port (static pressure type, capacitive type, non-contact type, ultrasonic type, glass tube type), air breathing port, thermometer (digital display type or dial type) ), CIP cleaning port, sight glass, explosion-proof sight light (integration of sight glass and light), SIP sterilization port, liquid inlet and outlet, sanitary manhole, etc.
3. Ozone sterilization
What is the purpose of ozone sterilization? In fact, the so-called ozone sterilizer uses the strong oxidizing properties of ozone to achieve the purpose of sterilization. Because ozone is a strong oxygen agent, its bactericidal effect is 15∽30 times higher than that of chlorine. When it acts for 5∽10min at a certain concentration, ozone can sterilize various fungi.
4. Filling
After sterilization, it is filling. The aseptic bottled water filling machine is directly connected to the sterilization machine, and it is filled directly after sterilization.
5. Packaging inspection
After the pure water filling is completed, packaging inspection is required. General packaging inspection is to inspect the product packaging and packaging signs in accordance with contracts, standards and other relevant regulations. The packaging inspection first verifies whether the commodity packaging marks (marks, numbers, etc.) on the outer packaging are consistent with the trade contract.
The main inspection of the goods is to check whether the outer packaging is intact and whether the packaging materials, packaging methods and cushion goods meet the requirements of the contract. For goods with damaged external packaging, additional disability inspections shall be carried out to find out the party responsible for the damage and the extent of the damage.
For damaged goods, check whether it is caused by poor packaging. For the packaging inspection of commodities, except that the packaging materials and packaging methods meet the requirements of the trade contract and standards.
It should also be checked whether the inner and outer packaging of the goods is firm, complete, dry, and clean, and whether it is suitable for long-distance transportation and the customary requirements of protecting the quality and quantity of goods. Commodity inspection agencies carry out general sampling or inspection on the spot of import and export commodities, or a combination of weighing and weighing.
6. Finished product
The finished product can be shipped out of the mineral water plant only after the packaging is checked correctly and passed the inspection.