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Filling machines are widely used in the food, medicine, and daily chemical industries. Due to the variety of products, if there is a failure in the production, it will have an impact that cannot be underestimated. If there is a failure in daily use, we should also know how to deal with it. Let’s learn about the common failures and solutions of the filling machine together:
1. Inaccurate filling volume or no discharge of filling machine:
1. Is the speed throttle valve and the filling interval throttle valve closed? The throttle valve cannot be closed.
2. Is there any foreign matter in the quick-installed three-way control valve? If so, please sort it out. Whether there is air in the quick-installed three-way control valve and the skin tube of the filling head. If there is air, try to reduce or remove the air.
3. Check whether all the sealing rings are damaged. If damaged, please replace them with new ones.
4. Filling Check whether the valve core of the nozzle has jamming appearance or delayed opening. If the opening is delayed, the throttle valve of the thin cylinder needs to be adjusted.
5. The elastic force of the up and down coil springs in the quick-installed three-way control valve, if the elastic force is too large, the check valve will not open.
6. Is the filling speed too fast? Adjust the filling speed throttle valve to lower the filling speed.
7. Whether all the clamps and hose buckles can be sealed well, please correct them if there are any.
8. Is the magnetic switch loose? Please lock it after adjusting the amount each time.
2. The material of the filling machine comes from the rear end of the material tank for the following reasons:
1. Is the cylinder in the center of the cylinder bracket? If there is any abnormal movement of the cylinder, please install it from the beginning.
2. Is the cylinder piston and the piston rod tight? If there is any looseness, please lock it tightly.
3. Is the O-ring of the cylinder piston damaged? If it is damaged, please replace it.
3. The piston of the filling machine cylinder does not come back after being pushed to the top:
The position of the movable magnetic switch, press the emergency stop switch, and adjust the movable magnetic switch from the beginning.