| Product | PET bottled pure water |
| Required Capacity | About 6000BPH @ 750ml |
| Container Type | 330/ 750ml PET bottle (same cap) |
| Filling Temperature | Normal room temperature |
| Pure Water Consumption | Around 4.5T/H pure water(based on 6000bph@750ml) |
| Water treatment system is designed as 5T/H | |
| Label Type | BOPP hot melt glue label (Full-auto) |
| Shrinkage PVC label (Full-auto) | |
| Packaging Type | Shrinkage film (Full-auto) |
| 3*4=12 bottles/package (750ml) | |
| 4*6=24 bottles/package (330ml) | |
| Power Source | 380V/50Hz/ three-phase 220V/50Hz/ single-phase |
| Estimated Total Installation Power | 230-250kw(running power is around 140-160kw) |
Bottle Design
Working Flow
Pure Water Treatment System
Filling and Packing System
1.Water Tanks
Used for storage of raw water and final pure water.
(1) Capacity: 6T*2pcs
(2) Material: SUS304
(3) Dimensions: Φ1660*H2700mm
(4) Thickness: 0.8mm
2.Raw Water Pump
1pc is used for pumping raw water to sand filter.
(1) Rated flow rate: 12T/h
(2) Head: 29.5m
(3) Power: 1.8kw
3.Quartz Sand Filter
This device is used as the first filtration of water treatment. It is made of 304 stainless steel. There is quartz sand as filter material inside. It can remove sediment, rust, large particulate matter and suspended matter,…etc. in raw water.
Technical parameters:
(1) Flow rate: 10T/h
(2) Dimensions: φ800mm*H2300mm, thickness, 2.0mm
(3) Material: stainless steel 304
(4) Filter medium: quartz sand
(5) Remark: includes pressure gauge, air release valve, valve group, etc.
4.Active Carbon Filter
Activated carbon filter is used as the second filtration of water pre-treatment and the filter medium is active carbon. The raw water passed through the quartz sand filter, has been removed most of the visible impurities, and then flow through the activated carbon filter to remove the colloids, free chlorine, odor, chroma, part of iron and manganese and adsorption of organic matter etc. in the water.
Technical parameters:
(1) Flow rate: 10T/h
(2) Dimensions: φ800mm*H2300mm, thickness, 2.0mm
(3) Material: stainless steel 304
(4) Filter medium: Active carbon
(5) Remark: includes pressure gauge, air release valve, valve group, etc.
5.Ion Softener
The machine also called softener, that soften theory is Exchanging Na+ of resin itself instead of Ca2+, Mg2+ of water resource with Ion to make water resource soften and become soft water. The ion exchange soften machine is used for cutting down hardness of water.
Technical parameters:
(1) Flow rate: 10T/h
(2) Dimensions: φ800mm*H2300mm, thickness, 2.0mm
(3) Material: stainless steel 304
(4) Filtrate medium: ion exchange resin
(5) Remark: includes pressure gauge, air release valve, valve group, etc.
6.Resin Regeneration System
Used for ion softener’s resin regeneration.
Regenerant: NaCl solution
Including a PE tank and a brine pump.
7.Fine Filter
This filter is made of stainless steel as a small tank which contains precision filter membrane, it only allows un-treated water go through the membrane, and does not allow any liquid go through another part, so it can filter the un-treated water. It also can be used in petroleum industry, pharmacy industry, wine making industry, beverage industry and higher quality water industry.
Technical parameters:
(1) Flow rate: 10T/h
(2) Dimensions: φ400mm*H1800mm
(3) Material: SUS304 stainless steel
(4) Filter membrane: PP film
(5) Filter precision: 5/10um(customizable)
(6) Remark: includes pressure gauge, air release valve, etc.
8.Reverse Osmosis (Single stage)
Reverse Osmosis is the device that uses semi-permeable membrane under the pressure difference’s function to make the salt water desalination and purification. It is on the contrary of natural direction, so it is called reverse osmosis. It can remove more than 97% solubility of salts in the water and more than 99% of the gel, micro-organisms, and particulate organic matter and so on, can reach the national standards totally after treatment by this device. It is the first choice equipment of purified water.
Technical parameters:
(1)Model: RO-6000(one stage)
(2)Capacity: 6T/h
(3)Working pressure: 0.1-0.12MPa
(4)Membrane: American DOW, 8040, 6pcs
(5)Housing: FRP
(6)High pressure pump: CNP brand
(7)Power: about 11KW
(8)Dimensions: 2600*900*1800mm
(9)PLC&touch screen: Siemens
9.UV Sterilizer
Sterilization Principle:
Through the irradiation of ultraviolet light, the DNA structure of the microorganism is destroyed and changed, so that the bacteria immediately die or cannot reproduce, so as to achieve the purpose of sterilization.
Flow rate: 6T/H
Material: SUS304
10.Ozone Generator (Including oxygen generator)
Oxygen made by the oxygen generator can be used as the gas source. The formed ozone is high concentration. The machine is small and easy to operate low-cost, easy maintenance. Ozone production can be adjustable.
(1)Model: XM-30G
(2)Working mode: oxygen source
(3)Ozone concentration: 80-120mg / L
(4)Inlet pressure: 0.05-0.1Mpa
(5)Air dew point: ≤40℃
Connections: air inlet, ozone outlet, chilled water inlet/outlet
Full-auto SERVO type 6-CAVITY
Work Flow
Reference Bottle Design
YC series linear PET bottle blowing machine is used in the production of PET water bottles, hot filling bottles, carbonated beverage bottles, edible oil bottles…etc. It stretches the preform by controlling the stretching rod through servo motor. The advantage is that it can be stretched in sections, firstly position the preform, ensure the verticality of the preform when stretching then secondary stretching. Ensure uniformity and consistency of stretch for each preform. At the same time, the blower is faster and less energy consumed.
Heating Unit
Automatic stretch blow molding machine adopts infrared type heating mode, whose superior thermal-radiation and thermal penetrability provide machine with powerful heating to meet strict preform heating requirement under speedy moving. Infrared heating lamps placed onto three heating zone with 10 sets of independent voltage adjusting module and advanced microcomputer controller, can offer ideal heating for preform in different size. Each lamp’s horizontal position is adjustable to keep the machine flexible.
Mold
Features:
1.High speed and stable running and precise positioning. It adopts advanced microcomputer PLC control system and can be more stable.
2.The production process is fully automated, with the advantages of low investment, high efficiency, convenient operation, simple maintenance and safety.
3.Servo transmission system, high positioning accuracy, fast speed and good reliability.
4.Suitable for small quantity flexible production, wide range of applications, suitable for customer needs.
5.Energy efficiency is improved, energy is saved, and capacity per unit time is increased.
6.Operation mode is manual or fully automatic, easy to control and operate the HMI.
7.Servo transmission system, high positioning accuracy, fast speed and good reliability.
8.Each mechanical action has a safety self-locking device. When a certain process fails, program will automatically switch to the safe state.
Main technical parameters
Frame material: high quality 304 stainless steel
Has function of auto wrong cap resistance
Motor power: 0.18kw
Overall dimensions: 900*1500*3000mm
Usage: Used to sterilize and clean caps.
Working principle of online cap sterilizer:
The caps sorted by cap elevator go into the cap track of online sterilizer. There are multiple sets of spray nozzles inside the track. They can spray disinfectant water(recycle use) on the bottle cap from different angles, which not only disinfects the bottle cap but also pushes the bottle cap along the track going forward, after the bottle cap is disinfected, it needs to be rinsed with pure water, and customers who need it can add blow-drying treatment(via oil-free clean compressed air).
Machine rack: 304 stainless steel
Power: about 1kw
Overall size: 2000*950*2550mm
The rinsed bottle is drawn from the bottle to the filling part by the bottle whisker, and the bottle is filled with the filling valve during the running process, and the filling is carried out by means of gravity type filling method. The adjustment of the output is controlled by the inverter.
High-speed filling valve, liquid level control is accurate, the error is small.
After filling, the bottle enters the capping station by transmitting the star wheel, the rotary knife on the capping machine stuck in the bottle neck, and the bottle cap is held together to keep the bottle upright and prevent rotation. When the cap is completed, the capping head overcomes the magnetic slippage, does not damage the cap, and when the cap is raised, the cap lever ejects the cover from the cap mold.
This machine adopts man-machine interface operation, Japan Mitsubishi PLC, frequency conversion stepless speed regulation and other automatic control technologies, with automatic control of liquid-in; no bottle no cap; automatic shutdown when no caps and other functions.
Washing Part
The bottles are passed through the air conveying channel, and then transferred to the three-in-one bottle washer by the dial star wheel. A bottle clamp is arranged on the rotary plate of the bottle washer, and it clamps the bottle neck and turns 180 ° along a guide rail, so that the bottle mouth is downward. In a specific area of the bottle washer, the bottle holder nozzle sprays bottle washing water to rinse the inner wall of the bottle. After the bottle is rinsed and drained, it is turned 180 ° along the guide rail again, so that the bottle mouth is upward. The washed bottles are exported from the bottle washer through the star wheel and transferred to the filling station.
Filling Part
The rinsed bottle is blocked by the bottle neck tray and raised up by the cam, and then the filling valve is opened to start filling. After the filling valve is opened, the material completes the filling process through the filling valve. After the filling finishes, the bottle mouth drops and leaves the filling valve, and the bottle enters the capping machine through the bottle neck star wheel.
Capping Part
1. When the bottle is transferred to the capping part from filling station, it passes through the star wheel to the position which is under the capping head.
2. The caps reach the cap scraper through the cap falling channel.
3. When the bottle passes the cap scraper, the cap is automatically placed on the mouth of the bottle.
4. The star wheel continues to rotate, and arrive to capping head, the capping head will be lowered, and then cap is sealed.
5. After sealing the cap, the capping head rises and the star wheel turns the bottle out.
To check if any impurities in water.
SUS304 shell
Power: 40w
700*150*450mm
A high-pressure fan is used to blow air, so that high-speed air is ejected from the nozzle, so that the water droplets on the bottle body are blown away as much as possible. The nozzle position can be freely adjusted according to the bottle height.
The blow dryer mainly consists of high-pressure fan, blowing pipes, rack, control device, etc.
Main Parameters
Power: 5.5kw
Material: stainless steel 304
Size: 850*750*1300mm
Weight: about 100kg
Sleeve Machine
Synchronized transmission, any change of transmission belt will be finished quickly. Compared to the type of traditional multilayer whose change and maintain need more than 6 hours, the maintenance of this machine is much easier, so it won’t influence production.
Unit cutter head plane design in China which apply to the container of ∮40mm – ∮70mm. Never need to change or debug it. It also has unique light touch human-machine screen, that means, auto search original location as well as safety and convenience which is ahead of other congener products.
Shrinking label feed plane ,reasonable height which is convenient to fix the label ;micro-computer auto figure which avoid enactment and adjustment .you only need to press it lightly ,the label will detect and locate automatically .The change of label is quick and convenient, besides ,the cut place is absolutely exact .
Label feeding equipment :driving synchronized tensility control the supply of label, the supply ability is 90meters per minute, volume label supply plane is ∮500mm, the internal diameter of paper tube will be 4’, 8’, 10’. The configuration of label feeding is stable tensility which enable the exact length of label and the stable, quick supply of label. The center pillar apply step by step shoot label structure and the speed is 9000pcs per hour for 100mm label.
The newly designed cutter head use step by servo motor driving which speed is high, action is exact, the cut is in order and the shrinking is beautiful. This design cooperate with the label synchronized location structure enable the precision of cut location within 1mm.
Many emergency stop buttons enable emergency stop at the proper position along the production which guarantee the safe production.
Shrink Tunnel
In the case of different and irregular round bottles, square bottles and flat bottles etc, the new-style shrinking oven is easy to adjust and maintain. Adopt electrical type heating, keep good shrinking effect and at the same time, no dew on the cap, will not affect the following station. The whole machine is made of stainless steel with heat preservation.
Brief Introduction
(1)The adjustment of label cutting blade is easy and simple.
(2)Vacuum-grip cylinder is made of high hardness material, the additional old handler can reduce the frictions of labels and prevent static electricity.
(3)The change-over of change parts for different bottle size can be finished within 10 minutes.
(4)The position of cutting blade can be quickly and accurately adjusted by manual control cabinet.
(5)Vacuum-grip cylinder and cutting unit adopt special material which are wearproof and heat protection.
(6)The self-adjustment knob can reset the I-MARK position while change the cutting length of labels.
Description of Equipment Working Flow
(1)Adopt wheel labeling way.
(2)Label transmit via label wheel, run along the guide rail and operate the labeling work.
(3)When the label through the appointed wheel, the sensor will automatically detect I-Mark.
(4)Once confirm the electronic eye position, the demodulator will automatically adjustment the speed of wheel, and then appoint the label cutting position accurately.
(5)The label through the wheels and then enter into the cutting part to carry out the label cutting work, the label cutting will be sent to the vacuum-grip cylinder.
(6)The containers which is transmitted by conveyor belt will be arranged properly via star wheel, then, the label which has been painted with glue will proceed the first labeling in the roller area, last, rely on the synchronous belt to proceed the last labeling operation.
